Powder
Coating and Graphic Screening add a Professional Quality Look to your
Work.
Powder
Coating benefits and hints:
We
want to make sure your enclosures make the statement you or your customer
want. You may
choose from just about any color you can think of, or save a little money
by choosing one of the standard colors shown above. Regardless of what
color you choose for your finish, consider the final product: Will your
enclosure be used inside or outside? We will paint your cabinet accordingly.
Will your application be in an office environment where the box should
blend in with the surroundings, will it be in a hospital where it should
match all of the other white instruments or walls, or will it be a safety
item that needs to be easily seen? If you have questions, just let us
know what your application is and we will be happy to give suggestions.
Graphic
Screening benefits and hints:
Graphic
screening is the perfect way to make your company logo stand out, make
sure specific instructions are seen or to identify what's inside the enclosure.
When deciding on graphics make sure the colors work well with the color
of the enclosure, especially if you really need the graphics to make a
statement. We are able to screen as many colors as you want, but keep
in mind each color adds costs. Most companies use a one or two-color logos,
with any additional information matching one of those two colors. You
also want to make sure the graphic is not something that will change often.
Set-up costs are incurred anytime the artwork and screens need to be redone.
One of our customers knew he was moving his business, so he included his
website and phone number instead of his postal address.
Power
Coating
Powder coating is
the paint coverage of choice for Mier enclosures because it provides an
attractive, scratch-resistant paint finish that has great durability.
Powder coating also
is more economical as it comes in a variety of eye-catching colors and
provides longer paint life for 1/10th the cost of conventional painting.
It's environmentally friendly too. There are no EPA hazardous waste issues.
Mier's powder coaters
have the experience, knowledge and desire to fulfill coating requirements.
They are dedicated to quality and customer service, and have more than
180 combined years of experience. This translates to efficient and high
quality processes, which save you money.
The final application
of the enclosure — outside or inside — plays an important
part in the process. Make certain you tell the Mier designer where your
enclosure will be installed.
Powder
Coaters
Use a Four-Step System
Mier's powder coaters
use a four-step system that incorporates a four-stage washer, a drying
oven, powder coating and a cure oven. A 650-foot continuous conveyor ties
the steps together as it moves Mier's enclosures through the process at
7 1/2-feet per minute.
The four-stage wash
process prepares the enclosures for painting and provides corrosion protection.
In the first wash stage, the enclosure is given a detergent iron phosphate
bath that removes grease and oil, and deposits iron phosphate crystals
on the metal. The enclosure is then rinsed with fresh water and rinsed
again with slightly acidic water that eliminates water-spot buildup in
the fourth stage, de-ionized water is used to clean and prepare the enclosure
for coating.
The enclosure then
passes through a drying oven. After drying is complete, the powder coating
is applied with corona guns. The guns create a corona or halo of charged
particles at the point of application. This assures a long-lasting, even
bond to the metal surface.
After painting, the
enclosure moves into the 350-degree cure oven for 15 minutes. The enclosure
then cools as it is conveyed to the inspection and packing area. A powder
coated finish is just another example of Mier's commitment to quality
without compromise.
Silk-Screening
Your Logo/Graphics adds Value to Your Enclosure
Generally referred
to as "silk-screening," direct printing offers a colorful, professional
and eye-catching way to make your Mier enclosure unique or to highlight
your company logo.
Unlike a decal, a
direct print logo adds value to your Mier enclosure because it’s
permanent. It won't peel or wear off.
The quality of printing
depends on people and equipment, and Mier has available some of the most
experienced people and the best equipment in the direct printing business.
Quality direct printing
starts with the artwork, and the artist, who will set up your artwork
is one of the best. He has more than 35 years of experience. He can take
supplied artwork or create an image from a customer’s idea and produce
a detailed film positive.
The printer and his
staff also have a lot of experience. Their combined experience in the
trade totals more than 50 years.
As stated, equipment
and material are also very important and Mier's direct printer use the
"Cadillacs" of the industry.
After a screen is
created with the artwork, it is lined up with the enclosure and locked
in place. Ink is poured on the screen and pressed through the image area
on the screen. As the ink passes through the screen, your design is "printed"
on the enclosure.
A different screen
must be created and used for each color printed. Each color is screened
separately with drying time in-between screening.
The experienced direct
printer and his staff know how much tension and ink to apply to a screen.
Such knowledge produces an image with sharp, well-defined edges and smooth,
uniform color that appears on Mier metal enclosures.
Contact
Mier for more information about our silk-screening and powder coating
procedure – or browse through the site to learn about our other quality
products.
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